Cotton fiber is the most common used natural fiber all over the world. Cotton fibers spin for producing yarn for facilities fabric manufacturing. Different spinning process is applied for cotton spinning. Carded yarn manufacturing is one of them. Carded yarn is courser than combed yarn but finer than rotor yarn. So, we need to get knowledge about carded yarn manufacturing process.
Carded cotton yarn manufacturing process is given below:
Fiber/Bale → Blow Room → Lap/Chute
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Lap/Chute → Carding → Sliver (Carded)
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Carded Sliver → Draw Frame → Sliver (Drawn)
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Drawn Sliver → Simplex → Rove
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Rove → Ring Frame → Yarn
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Winding
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Reeling
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Bundling
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Bailing
This is the full process chart of carded yarn manufacturing. After ring frame; produced yarns are wind in cone form. In reeling, hank of yarn is produced from cone form. 10 pounds weighted bundle is formed by hank. By that’s bundle 400 pounds weighted final bale is formed.
After producing carded yarn; we can use it for making any types of fabric.
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